Ulayini wokukhiqiza wonyaka wamathani angu-20,000 kamanyolo oyinhlanganisela uyinhlanganisela yemishini ethuthukisiwe.Izindleko eziphansi zokukhiqiza nokusebenza kahle kokukhiqiza okuphezulu.Ulayini wokukhiqiza umanyolo oyinhlanganisela ungasetshenziselwa ukuhlanganisa izinto ezingavuthiwe eziyinhlanganisela.Okokugcina, ama-fertilizer ahlanganisiwe anezilinganiso ezahlukene kanye namafomula angalungiswa ngokuvumelana nezidingo zangempela, agcwalise ngempumelelo imisoco edingwa izitshalo, futhi axazulule ukungqubuzana phakathi kwesidingo sezitshalo nokuhlinzekwa komhlabathi.
Ulayini wokukhiqiza umanyolo ohlanganisiwe ungakhiqiza umanyolo ohlanganiswe phezulu, ophakathi nendawo futhi ophansi wezitshalo ezahlukahlukene.Ulayini wokukhiqiza awudingi ukuba wome, ngokutshalwa kwezimali okuncane kanye nokusetshenziswa kwamandla okuphansi.
Irola yomugqa wokukhiqiza umanyolo oyinhlanganisela ingaklanywa ibe yizimo nobukhulu obuhlukene ukuze incinywe futhi ikhiqize izinhlayiya ezinobukhulu obuhlukahlukene.
Ngokuvamile, umanyolo ohlanganisiwe uqukethe okungenani izakhi ezimbili noma ezintathu (nitrogen, phosphorus, potassium).Inezici zokuqukethwe okuphezulu kwezakhi kanye nemiphumela engemihle embalwa.Umanyolo oyinhlanganisela udlala indima ebalulekile ekuvundiseni okulinganiselayo.Akukwazi nje ukuthuthukisa ukusebenza kahle kokukhulelwa, kodwa futhi kukhuthaze isivuno esizinzile nesiphezulu sezitshalo.
Njengomkhiqizi ochwepheshe wemishini yokukhiqiza umanyolo, sihlinzeka amakhasimende ngemishini yokukhiqiza kanye nezixazululo ezifanele kakhulu zezidingo zamandla okukhiqiza ahlukahlukene njengamathani ayi-10,000 ngonyaka kuya kumathani angama-200,000 ngonyaka.
Izinto zokusetshenziswa zokukhiqiza umanyolo ohlanganisiwe zifaka i-urea, i-ammonium chloride, i-ammonium sulfate, i-ammonia eyi-liquid, i-ammonium monophosphate, i-diammonium phosphate, i-potassium chloride, i-potassium sulfate, kufaka phakathi ubumba nezinye izigcwalisi.
1) Umanyolo we-nitrogen: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, njll.
2) Umanyolo we-potassium: i-potassium sulfate, utshani nomlotha, njll.
3) Umanyolo we-Phosphorus: i-calcium perphosphate, i-calcium perphosphate enzima, i-calcium magnesium ne-phosphate fertilizer, i-phosphate ore powder, njll.
I-1.Umugqa wokukhiqiza umanyolo ohlanganisiwe unezici zokusebenzisa amandla aphansi, umthamo omkhulu wokukhiqiza kanye nezinzuzo ezinhle zezomnotho.
2. Ulayini wokukhiqiza wamukela i-granulation eyomile, eqeda inqubo yokupholisa yokomisa futhi yehlise kakhulu okokufaka kwezindleko zemishini.
3. Umugqa wokukhiqiza umanyolo ohlanganisiwe uhlangene futhi unengqondo, uhlanganisa indawo encane.
4. Enqubweni yokukhiqiza, kuncane ukusetshenziswa kwamandla futhi akukho mfucuza emithathu.Ulayini wokukhiqiza umanyolo oyinhlanganisela unokusebenza okuzinzile, ikhwalithi ethembekile kanye nempilo ende yesevisi.
5. Ulayini wokukhiqiza umanyolo oyinhlanganisela ungasetshenziswa ukukhiqiza izinto ezisetshenziswayo ezingavuthiwe zikamanyolo.Futhi izinga le-granulation liphezulu ngokwanele.
6. Ulayini wokukhiqiza umanyolo oyinhlanganisela ungakhiqiza umanyolo oyinhlanganisela ezindaweni ezihlukene ukuze uhlangabezane nezidingo zamakhasimende ahlukene.
Ngokuvamile, umugqa wokukhiqiza umanyolo oyinhlanganisela ngokuvamile uqukethe lezi zingxenye ezilandelayo: inqubo yokuxuba, inqubo ye-granulation, inqubo yokuchoboza, inqubo yokuhlola, inqubo yokumboza kanye nenqubo yokupakisha.
1. Umshini Wokuhlanganisa Onamandla:
Izithako zezinto ezingaphezu kwezintathu zingenziwa.Umshini wokuhlanganisa unama-silo angaphezu kwamathathu, futhi ungakhuphula ngokufanelekile futhi unciphise isisele ngokwezidingo zekhasimende.Ekuphumeni kwesisele ngasinye, kunomnyango we-electronic womoya.Ngaphansi kwe-silo, ibizwa ngokuthi i-hopper, okusho ukuthi phansi kwe-hopper yi-conveyor yebhande.Kuthiwa i-hopper kanye ne-conveyor yebhande kulenga ekugcineni kwe-lever yokudlulisela, enye i-lever ixhunywe ku-sensor ye-tension, kanti i-sensor ne-pneumatic control part ixhunywe kukhompyutha.Lo mshini wamukela isisindo esikhulayo sezikali ze-elekthronikhi, ezilawulwa ngokuzenzakalela isilawuli se-batching, futhi isilinganiso sesisindo sento ngayinye siqedwa ngokushintshana.Inezinzuzo zesakhiwo esilula, ukunemba okuphezulu kwesithako, ukusebenza okulula nokusetshenziswa okuthembekile.
2. I-Vertical Chain Crusher:
Hlanganisa izinto eziyinhlanganisela ezahlukene ngengxenye ethile bese uzifaka ku-crusher yeketango eqondile.Izinto zokusetshenziswa zizochotshozwa zibe yizinhlayiya ezincane ukuze kuhlangatshezwane nezidingo zenqubo yegranulation elandelayo.
3. Isiphakeli sediski esime mpo:
Ngemva kokuba impahla eluhlaza ichotshoziwe, ithunyelwa ku-Vertical disc feeder, futhi impahla eluhlaza iyaxutshwa futhi ishukunyiswe ngokulinganayo ku-mixer.Ingaphakathi le-mixer liyi-polypropylene noma ipuleti lensimbi engagqwali.Izinto ezinjalo zokusetshenziswa ezine-corrosion ephezulu kanye ne-viscosity akulula ukunamathela kuzo.Izinto ezixubile zizongena kugranulator yesigubhu.
4. I-Roll Extrusion Granulator:
Ukwamukela ubuchwepheshe be-extrusion eyomile, inqubo yokomisa ishiywe.Ngokuyinhloko incike ekucindezelweni kwangaphandle, ukuze izinto ziphoqeleke ukuba zicindezelwe zibe yizicucu ngokusebenzisa ukucaciswa kwe-roller okuphambene okubili.Ukuminyana kwangempela kwezinto ezibonakalayo kungakhuphuka izikhathi ezingu-1.5-3, ngaleyo ndlela kufinyelele izinga elithile lamandla.Ikakhulukazi efanelekayo izindawo ukwandisa isisindo isitaki umkhiqizo.I-elasticity yokusebenza kanye nohlu olubanzi lokuzivumelanisa nezimo kungalungiswa ngomfutho we-liquid.Izinto zokusebenza azigcini nje ngokwesayensi futhi zinengqondo ngesakhiwo, kodwa futhi zinokutshalwa kwezimali okuncane, umthelela osheshayo kanye nezinzuzo ezinhle zezomnotho.
5. Isikrini se-Rotary Drum:
Isetshenziswa kakhulu ukwehlukanisa umkhiqizo oqediwe ezintweni ezigaywe kabusha.Ngemva kokuhluzwa, izinhlayiya ezifanelekayo zifakwa emshinini wokugoqa, futhi izinhlayiya ezingafanelekile zifakwa kusigxobo seketango esime mpo ukuze kwenziwe i-granulated futhi, ngaleyo ndlela kuqashelwe ukuhlukaniswa komkhiqizo nokuhlukaniswa okufanayo kwemikhiqizo eqediwe.Umshini wamukela isikrini esihlanganisiwe ukuze silungiswe kalula futhi sishintshwe.Isakhiwo saso silula futhi siphambene.Ukusebenza okulula futhi okuzinzile kuyithuluzi elibalulekile ekukhiqizeni umanyolo.
6. Umshini wokupakisha we-Electronic Quantitative:
Ngemuva kokuthi izinhlayiya zihloliwe, zipakishwa ngomshini wokupakisha.Umshini wokupakisha unezinga eliphezulu lokuzenzakalela, ukuhlanganisa isisindo, i-suture, ukupakisha nokuthutha, okuqaphela ukupakishwa komthamo osheshayo futhi kwenza inqubo yokupakisha isebenze kahle futhi inembile.
7. Isihambisi sebhande:
I-conveyor idlala indima ebalulekile enqubweni yokukhiqiza, ngoba ixhuma izingxenye ezahlukene zawo wonke umugqa wokukhiqiza.Kulo mugqa wokukhiqiza umanyolo ohlanganisiwe, sikhetha ukukunikeza isithuthi sebhande.Uma kuqhathaniswa nezinye izinhlobo zama-conveyor, izithuthi zamabhande zinekhava enkulu, okwenza inqubo yakho yokukhiqiza isebenze kahle futhi iyonga.