Umanyolo oyinhlanganisela, owaziwa nangokuthi umanyolo wamakhemikhali, ungumanyolo oqukethe noma yiziphi imisoco emibili noma emithathu yezakhi zezitshalo, njenge-nitrogen, i-phosphorus ne-potassium, ehlanganiswe ukusabela kwamakhemikhali noma izindlela zokuxuba;Umanyolo ohlanganisiwe ungaba yimpuphu noma i-granular.Umanyolo ohlanganisiwe uqukethe izithako ezisebenzayo eziphezulu, kulula ukuncibilika emanzini, ubola ngokushesha, futhi kulula ukumuncwa izimpande.Ngakho-ke, kubizwa ngokuthi "umanyolo osebenza ngokushesha".Umsebenzi wayo ukuhlangabezana nesidingo esibanzi kanye nokulinganisela kwezinhlobonhlobo zezakhamzimba ezimweni ezihlukene zokukhiqiza.
Ulayini wokukhiqiza wonyaka wamathani angu-50,000 kamanyolo oyinhlanganisela uyinhlanganisela yemishini ethuthukisiwe.Izindleko zokukhiqiza azisebenzi kahle.Ulayini wokukhiqiza umanyolo oyinhlanganisela ungasetshenziselwa ukuhlanganisa izinto ezingavuthiwe eziyinhlanganisela.Okokugcina, ama-fertilizer ahlanganisiwe anezilinganiso ezahlukene kanye namafomula angalungiswa ngokuvumelana nezidingo zangempela, agcwalise ngempumelelo imisoco edingwa izitshalo, futhi axazulule ukungqubuzana phakathi kwesidingo sezitshalo nokuhlinzekwa komhlabathi.
I-Composite Fertilizer Production Line isetshenziswa kakhulu ukukhiqiza umanyolo oyinhlanganisela wamafomula ahlukene njenge-nitrogen potassium, i-phosphorus potassium perphosphate, i-potassium chloride, i-granular sulfate, i-sulfuric acid, i-ammonium nitrate namanye amafomula ahlukene.
Njengomkhiqizi ochwepheshile wemishini yokukhiqiza umanyolo, sihlinzeka amakhasimende ngemishini yokukhiqiza kanye nekhambi elifaneleka kakhulu lezidingo zamandla okukhiqiza ahlukahlukene njengamathani ayi-10,000 ngonyaka kuya kumathani angama-200,000 ngonyaka.Isethi ephelele yemishini ihlangene, inengqondo futhi ingokwesayensi, isebenza ngokuzinzile, umphumela omuhle wokonga amandla, izindleko eziphansi zokunakekela kanye nokusebenza okulula.Kuyinketho ekahle kakhulu kubakhiqizi abahlanganisiwe (umanyolo oxubile).
Umugqa wokukhiqiza umanyolo ohlanganisiwe ungakhiqiza umanyolo ohlanganisiwe ophezulu, ophakathi kanye nophansi ovela ezitshalweni ezihlukahlukene.Ngokuvamile, umanyolo ohlanganisiwe uqukethe okungenani izakhi ezimbili noma ezintathu (nitrogen, phosphorus, potassium).Inezici zokuqukethwe okuphezulu kwezakhi kanye nemiphumela engemihle embalwa.Umanyolo oyinhlanganisela udlala indima ebalulekile ekuvundiseni okulinganiselayo.Akukwazi nje ukuthuthukisa ukusebenza kahle kokukhulelwa, kodwa futhi kukhuthaze isivuno esizinzile nesiphezulu sezitshalo.
Ukusetshenziswa komugqa wokukhiqiza umanyolo oyinhlanganisela:
1. Inqubo yokukhiqiza i-urea ene-sulfur-baged.
2. Izinqubo ezihlukene zokukhiqiza zikamanyolo we-organic kanye ne-inorganic compound.
3. Inqubo kamanyolo we-Acid.
4. Inqubo kamanyolo wezimboni ezingaphili.
5. Inqubo yokukhiqiza urea enezinhlamvu ezinkulu.
6. Inqubo yokukhiqiza umanyolo we-matrix wezithombo.
Izinto zokusetshenziswa ezitholakalayo zokukhiqiza umanyolo we-organic:
Izinto zokusetshenziswa zomugqa wokukhiqiza umanyolo ohlanganisiwe yi-urea, ammonium chloride, ammonium sulfate, liquid ammonia, ammonium phosphate, diammonium phosphate, potassium chloride, potassium sulfate, kufaka phakathi ubumba nezinye izigcwalisi.
1) Umanyolo we-nitrogen: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, njll.
2) Umanyolo we-potassium: i-potassium sulfate, utshani nomlotha, njll.
3) Umanyolo we-Phosphorus: i-calcium perphosphate, i-calcium perphosphate enzima, i-calcium magnesium ne-phosphate fertilizer, i-phosphate ore powder, njll.
Umugqa wokukhiqiza umanyolo ohlanganisiwe we-rotary drum granulation usetshenziselwa ikakhulukazi ukukhiqiza umanyolo ohlanganisiwe ophezulu.I-Round disk granulation ingasetshenziselwa ukukhiqiza ubuchwepheshe bomanyolo obuhlanganisiwe obuphezulu futhi obuphansi, obuhlanganiswe nobuchwepheshe obuhlanganisiwe bomanyolo obuphikisana nokuxinana, ubuchwepheshe bokukhiqiza umanyolo obuhlanganisiwe obuphezulu be-nitrogen, njll.
Ulayini wokukhiqiza umanyolo oyinhlanganisela wemboni yethu unalezi zimpawu ezilandelayo:
Izinto ezingavuthiwe zisetshenziswa kakhulu: umanyolo ohlanganisiwe ungakhiqizwa ngokuya ngamafomula ahlukene kanye nezilinganiso zomanyolo ohlanganisiwe, futhi ulungele ukukhiqizwa komanyolo we-organic kanye ne-inorganic compound.
Isilinganiso esincane esiyindilinga kanye nesivuno se-biobacterium siphezulu: inqubo entsha ingafinyelela izinga eliyindilinga elingaphezu kuka-90% kuya ku-95%, futhi ubuchwepheshe bokomisa umoya obusezingeni eliphansi bungenza amagciwane amancane afinyelele izinga lokusinda elingaphezu kwama-90%.Umkhiqizo oqediwe muhle ngokubukeka ngisho nangosayizi, u-90% wawo oyizinhlayiya ezinosayizi wezinhlayiyana ezi-2 kuya ku-4mm.
Inqubo yabasebenzi iyaguquguquka: inqubo yomugqa wokukhiqiza umanyolo ohlanganisiwe ingalungiswa ngokuya ngezinto zangempela zokusetshenziswa, ifomula kanye nesayithi, noma inqubo eyenziwe ngokwezifiso ingaklanywa ngokuya ngezidingo zangempela zamakhasimende.
Ingxenye yezakhi zemikhiqizo eqediwe izinzile: ngokulinganisa okuzenzakalelayo kwezithako, ukulinganisa okunembile kwezinto eziqinile ezihlukahlukene, uketshezi nezinye izinto zokusetshenziswa, cishe ukugcina ukuzinza nokusebenza kwesakhi ngasinye kuyo yonke inqubo.
Ukugeleza kwenqubo yomugqa wokukhiqiza umanyolo ohlanganisiwe ngokuvamile kungahlukaniswa kube: izithako zempahla eluhlaza, ukuxuba, ukuchotshozwa kwamaqhuqhuva, i-granulation, ukuhlolwa kokuqala, ukomiswa kwezinhlayiyana, ukupholisa izinhlayiyana, ukuhlolwa kwesibili, ukumbozwa kwezinhlayiyana eziqediwe, kanye nokupakishwa kwenani lemikhiqizo eqediwe.
1. Izithako zezinto ezingavuthiwe:
Ngokwesidingo semakethe kanye nemiphumela yokunqunywa kwenhlabathi yendawo, i-urea, i-ammonium nitrate, i-ammonium chloride, i-ammonium thiophosphate, i-ammonium phosphate, i-diammonium phosphate, i-calcium esindayo, i-potassium chloride (i-potassium sulfate) nezinye izinto zokusetshenziswa zisakazwa ngengxenye ethile.Izithasiselo, izakhi zokulandelela, njll. zisetshenziswa njengezithako ngesilinganiso esithile ngokusebenzisa izikali zebhande.Ngokwesilinganiso sefomula, zonke izithako zempahla eluhlaza zigeleza ngokulinganayo ukusuka kumabhande ukuya kuma-mixers, inqubo ebizwa ngokuthi ama-premixes.Iqinisekisa ukunemba kokwakheka futhi ifinyelela izithako eziqhubekayo ezisebenzayo.
2. Imiksi:
Izinto zokusetshenziswa ezilungisiwe zixutshwe ngokugcwele futhi zinyakaziswa ngokulinganayo, zibeka isisekelo sokusebenza kahle kakhulu kanye nomanyolo we-granular wekhwalithi ephezulu.I-mixer evundlile noma i-disk mixer ingasetshenziselwa ukuxuba okufanayo nokugqugquzela.
3. Gcoba:
Izigaxa zezinto zichotshozwa ngemuva kokuxubana ngokulinganayo, okulungele ukucubungula okulandelayo kwe-granulation, ikakhulukazi kusetshenziswa i-crusher ye-chain.
4. I-Granulation:
Impahla ngemva kokuxuba ngokulinganayo nokuchotshozwa iyiswa emshinini we-granulation ngokusebenzisa i-conveyor yebhande, okuyingxenye eyinhloko yomugqa wokukhiqiza umanyolo ohlanganisiwe.Ukukhethwa kwe-granulator kubaluleke kakhulu.Imboni yethu ikhiqiza i-disk granulator, i-drum granulator, i-roller extruder noma i-compound fertilizer granulator.
5. Ukuhlola:
Izinhlayiya zihlungwa, futhi izinhlayiya ezingafanelekile zibuyiselwa kusixhumanisi esingaphezulu sokuxuba nokugqugquzela ukuze kusetshenziswe kabusha.Ngokuvamile, kusetshenziswa umshini wokusefa we-roller.
6. Ukupakisha:
Le nqubo isebenzisa umshini wokupakisha ozenzakalelayo womthamo.Umshini wakhiwe umshini wokukala othomathikhi, isistimu yokuthutha, umshini wokuvala uphawu, njll. Ungakwazi futhi ukulungisa ama-hoppers ngokuvumelana nezidingo zamakhasimende.Ingabona ukupakishwa kwenani lezinto eziyinqwaba ezifana nomanyolo we-organic kanye nomanyolo ohlanganisiwe, futhi sekusetshenziswe kabanzi ezimbonini zokucubungula ukudla kanye nemigqa yokukhiqiza yezimboni.