Inqubo yomugqa wokukhiqiza we-disk granulation ephelele futhi ehlukahlukene ingenye yezinzuzo eziyinhloko ze-Henan Zheng Heavy Industries.Sinolwazi ekuhleleni nasekusebenzeleni imigqa ehlukahlukene yokukhiqiza umanyolo.Asigxili kuphela kuso sonke isixhumanisi senqubo enqubweni yokukhiqiza, kodwa futhi njalo sibamba imininingwane yenqubo ngayinye kuwo wonke umugqa wokukhiqiza futhi sizuze ukuxhumanisa ngempumelelo.Sinikeza izixazululo eziphelele nezithembekile zomugqa wokukhiqiza ngokwezidingo zangempela zamakhasimende.
Ulayini wokukhiqiza we-disc granulator usetshenziselwa ikakhulukazi ukukhiqiza umanyolo ohlanganisiwe.Ngokuvamile, umanyolo ohlanganisiwe uqukethe okungenani izakhi ezimbili noma ezintathu (nitrogen, phosphorus, potassium).Inezici zokuqukethwe okuphezulu kwezakhi kanye nemiphumela engemihle embalwa.Umanyolo oyinhlanganisela udlala indima ebalulekile ekuvundiseni okulinganiselayo.Akukwazi nje ukuthuthukisa ukusebenza kahle kokukhulelwa, kodwa futhi kukhuthaze isivuno esizinzile nesiphezulu sezitshalo.Ulayini wokukhiqiza we-disk granulator yisisombululo esihle sokufeza izinga eliphezulu nokukhiqiza okuphezulu komanyolo ohlanganisiwe.Umugqa wokukhiqiza ungakhiqiza umanyolo we-NPK, umanyolo we-DAP nezinye izinhlayiya zikamanyolo ezihlanganisiwe.
Izinto zokusetshenziswa zokukhiqiza umanyolo ohlanganisiwe yi-urea, ammonium chloride, ammonium sulfate, liquid ammonia, ammonium monophosphate, diammonium phosphate, potassium chloride, potassium sulfate, kuhlanganise nobumba nezinye izigcwalisi.
1) Umanyolo we-nitrogen: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, njll.
2) Umanyolo we-potassium: i-potassium sulfate, utshani nomlotha, njll.
3) Umanyolo we-Phosphorus: i-calcium perphosphate, i-calcium perphosphate enzima, i-calcium magnesium ne-phosphate fertilizer, i-phosphate ore powder, njll.
Ulayini wokukhiqiza we-disk granulator uthuthukisiwe, uyasebenza futhi uyasebenza, ukwakheka kwemishini kuhlangene, i-automation iphakeme, ukusebenza kulula, futhi kulula ukukhiqizwa kwenqwaba komanyolo ohlanganisiwe.
1. Zonke izinto ezisetshenziswayo zenziwe ngezinto ezimelana nokugqwala futhi ezingagugi.
2. Amandla okukhiqiza angalungiswa ngokuvumelana nezidingo zamakhasimende.
3. Akukho kukhishwa kukadoti okuthathu, ukonga amandla kanye nokuvikelwa kwemvelo.Isebenza kancane futhi kulula ukuyinakekela.
4. Umugqa wokukhiqiza umanyolo ohlanganisiwe awukwazi ukukhiqiza kuphela umanyolo ohlanganisiwe ophezulu, ophakathi nendawo futhi ophansi, kodwa futhi ukhiqize umanyolo ophilayo, umanyolo wezinto eziphilayo, umanyolo wezinto eziphilayo, umanyolo kazibuthe, njll. Izinga le-granulation liphezulu.
5. Ukuhlelwa kwawo wonke umugqa wokukhiqiza kuhlangene, kwesayensi futhi kunengqondo, futhi ubuchwepheshe buthuthukisiwe.
Imishini yokukhiqiza ye-disk granulator ihlanganisa indawo yokugcina izithako → i-mixer (ingxube) → i-disk granulator (i-granulator) → umshini wokuhlunga wesigubhu (ukuhlukanisa phakathi kwemikhiqizo esezingeni eliphansi nemikhiqizo eqediwe) → i-crusher yeketanga eliqondile (ukuphuka) → umshini wokupakisha ozenzakalelayo (ukupakisha) → i-belt conveyor (ukuxhumana kwezinqubo ezihlukahlukene) nezinye izinto zokusebenza.Qaphela: lo mzila wokukhiqiza ungowokubhekisela kuphela.
Ukugeleza kwenqubo yomugqa wokukhiqiza we-disk granulator ngokuvamile kungahlukaniswa kube:
1. Inqubo yezithako zezinto ezibonakalayo
Okokuqala, ukusabalalisa izinto zokusetshenziswa ngokuqinile ngokwesilinganiso.Izinto zokusetshenziswa zihlanganisa i-urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (ammonium phosphate, diammonium phosphate, calcium monophosphate, calcium carbonate), potassium chloride, potassium sulfate, njll. Isilinganiso esiqinile sezinto ezibonakalayo singaqinisekisa ukusebenza kahle komanyolo.
2. Inqubo yokuxuba impahla eluhlaza
Zonke izinto zokusetshenziswa zixutshwe futhi zixutshwe ngokulinganayo ku-blender.
3. Inqubo ephukile
I-crusher yeketango eqondile igxoba izingcezu ezinkulu zezinto zibe izingcezu ezincane ezingahlangabezana nezidingo ze-granulation.Khona-ke i-conveyor yebhande ithumela izinto emshinini we-disk granulation.
4. Inqubo ye-granulation
I-disk angle yomshini we-disk granulation ithatha isakhiwo se-arc, futhi izinga lokwakheka kwebhola lingafinyelela ngaphezu kwama-93%.Ngemva kokuba impahla ingene epuleti le-granulation, ngokujikeleza okuqhubekayo kwediski ye-granulation kanye nedivayisi yokufutha, impahla ihlanganiswa ngokulinganayo ukuze ikhiqize izinhlayiya ezinomumo ofanayo kanye nesimo esihle.I-Disk granulator iyisisetshenziswa esibalulekile emgqeni wokukhiqiza kamanyolo oyinhlanganisela.
5. Inqubo yokuhlola
Izinto ezipholile zithuthelwa emshinini wokusefa we-roller ukuze zihlolwe.Imikhiqizo efanelekayo ingangena endaweni yokugcina impahla eqediwe ngokusebenzisa i-conveyor yebhande, futhi ingahlanganiswa ngokuqondile.Izinhlayiya ezingafanelekile zizobuyela ku-regrainate.
6. Inqubo yokupakisha
Ukupakisha kuyinqubo yokugcina yomugqa wokukhiqiza umanyolo oyinhlanganisela.Umkhiqizo oqediwe upakishwa ngomshini wokupakisha owumthamo ozenzakalelayo.Izinga eliphezulu le-automation kanye nokusebenza kahle okuphezulu akuzuzi nje kuphela ukukala okunembile, kodwa futhi nokuqedela kahle inqubo yokugcina.Abasebenzisi bangalawula isivinini sokuphakelayo futhi basethe imingcele yesivinini ngokwezidingo zangempela.